foundryIt is a metal casting process characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies that have been machined and function similarly to an injection mold during the process. Most castings are made from non-ferrous metals, specifically zinc, copper, aluminum, magnesium, lead, tin and tin-based alloys. Depending on the type of metal to be cast, a hot or cold chamber machine is used.
Are you looking for die casting companies in Poland? We have compiled the list of top 10 die casting companies for you to choose from as follows:
Satisfied
- 1 Alteams Poland Sp. zoo.
- 2 Master Die Casting Sp. zoo.
- 3 Polish Foundries SA
- 4 ALWRO SA Foundry plants
- 5 Non-ferrous metal foundry Smith Sp.J.
- 6 LENAAL sp. zoo. esp. k
- 7 front
- 8 ALUMET
- 9 Fam-Technika Odlewnicza sp. zoo.
- 10 KADALT METAL FOUNDRY
- 11 Conclusion
Alteams Poland Sp. zoo.
Alteams offers a wide range of design and manufacturing services that help you create high-quality, advanced aluminum castings cost-effectively. In addition, we operate on several continents, offering professional and flexible service and delivery anywhere in the world.
We help you bring innovative products to new markets on time and improve the functionality of your products with our original casting and thermal management solutions. Additionally, Alteams can help you simplify supply chain management and reduce lifecycle costs.
Address: Abrahama 10, 84-300 Lębork, Poland
Master Die Casting Sp. zoo.
We are a global Master Die Caster with extensive knowledge of die casting and aluminum die casting related processes. We are known for our creativity, our ability to supply quality components at a competitive market price, our on-time deliveries and a very fast process from design to manufacturing.
We want to understand your business and your products so our engineers and managers can help you maximize our resources to meet your specific needs. We value our quality and always offer competitive prices. All of our customers are unique and we can source components, make subassemblies and assemble finished products. Our aim is to serve our customers in the best possible way. We strive to add value to our customers across all our businesses and are always willing to explore new possibilities. Our creative professionals will ensure you receive accurate and timely advice and will closely monitor the project as it progresses through each of our processes. Our goal is to exceed your expectations in what we deliver!
Direção: Bohaterów Warszawy 33, 75-211 Koszalin, Polonia
Polish Foundries SA
The object of the foundry activity is the design and production of iron castings with mechanical processing.
Production activities are carried out at the factory premises located in Starachowice. The company also carries out commercial activities (purchase and sale of foreign castings) and service activities in German foundries.
Directory:Inżyniera Władysława Rogowskiego 22, 27-200 Starachowice, Poland
ALWRO SA Foundry plants
Casting is, quite simply, shaping metal elements, thanks to which they become easier for further processing. It is a widely used technology: castings are made of various materials, such as steel, cast iron, magnesium, and aluminum castings are equally popular. The foundry industry is a highly desirable area of industry, especially when other technologies are very expensive. Thus, aluminum castings can be manufactured at an attractive price, which, after all, is extremely important for any company. Foundries make objects with very complex shapes, but the results are excellent, as the casting of aluminum and other materials guarantees high precision, so the results are really satisfying. Foundries make various shapes, more and less complicated, it all depends more on the customer, what he wants to get.
Director: Krakowska 23A, 50-424 Wrocław, Polonia
Non-ferrous metal foundry Smith Sp.J.
We implement casting for production based on the customer's technical documentation or based on the supplied pattern, which we 3D scan. After determining the detail details with the customer, we send their documentation to one of the many experienced tool shops we work with. Together with them, we develop a mold project to obtain the most optimal design. The tool shop then starts tool production according to the agreed schedule, which we constantly monitor. After making the mold and producing a test run, we ship the castings for customer approval or 3D scan them for dimensional verification. After approval, we start series production. It works very efficiently.
Director: Daszyńskiego 70A, 43-450 Ustroń, Polonia
LENAAL sp. zoo. esp. k
LENAAL sp. zo or esp. k. is a company with 30 years of experience in the area of pressure casting of aluminum alloys and zinc alloy parts. We offer full service in the area of mold design and making, casting, processing and painting of finished products.
We work with more than 100 companies from Poland, EU countries and the United States, representing a wide range of industries, including:
Automotive industry
machine
electronic
Home appliances
construction and defense industry
Since its foundation in 1989, through constant expansion and investment in innovative technologies, our company has become a modern production unit.
Today, the name LENAAL represents a supplier with an established market position, which meets the highest requirements of all industries. Our factory, with a total area of production halls of approximately 6,000 m2, is located in Radom, central Poland, 100 km south of Warsaw. The company's staff consists of 200 people.
Address: Marii Fołtyn 4A, 26-600 Radom, Poland
Dempan
We have been producing technical castings and forgings since 1980. We serve very demanding customers. We are a long-standing and trusted partner of renowned European companies.
We always keep our commitments, offer stable and reliable cooperation. We operate efficiently, thanks to quick decision-making, we are able to quickly adapt to changes and deadlines.
Our specialty is the quick implementation of execution orders: from the design to the execution of dies and tools until the final casting or finished product. The start of production takes 5-6 weeks and for complex projects around 8 weeks.
We work with CAD documentation provided by the Buyer or based on our own documentation created from drawings provided.
We care about the technological processes and comply with the appropriate quality standards in each stage of production, guaranteeing the highest production standard of the orders executed by us.
Our products are characterized by an exceptional finish and focus on details. We are proud of the products that come out of our production plants.
Address: Parkowa 6, 32-040 Wrząsowice, Poland
ALUMET
We are a family business with a long tradition of founding. In our activities, we are always guided by the highest quality and precision. The team is made up of experienced professionals who know very well how to use their devices and systems.
We base the passion for our activities on the most modern machines in the fields of foundry and digital processing. We know that compliance with the strict standards and criteria imposed by the sector is only possible thanks to effective monitoring of dynamic technological development.
For this reason, we have our own design office, tooling workshop, foundry, machining department and powder coating workshop. Thanks to this, we operate completely independently, offering complete services. We carry out the most demanding and complex orders for our customers.
The extensive equipment of machinery and the knowledge of the collaborators allowed us to prepare a wide range of services. We create and customize aluminum castings from start to finish.
Direção: Główna 82a, 62-050 Krosno, Polonia
Fam-Technika Odlewnicza sp. zoo.
FAM Technika Odlewnicza sp. zoo. is one of the largest Polish and world-renowned manufacturers and suppliers of furniture and building accessories. It is the creator of the highest quality die castings in zinc, aluminum, magnesium alloys and plastic materials. A part of our constantly growing production (more than 30%) is made up of foundry services, that is, resellers adjusted to the individual needs of the customer, and galvanizing and painting services.
The company's credibility is confirmed by the introduced quality management system supported by the ISO 9001: 2000 certificate.
Offer high quality products, service flexibility, creativity and work experience; We acquire long-term partnership and trust from our customers.
Address: Polna 8, 86-200 Chełmno, Poland
KADALT METAL FOUNDRY
KADALT Metal Foundry was founded in 1990 in Bytów, in the Pomeranian Voivodeship. At the beginning of its activity, the company operated under the name of UZSO and was dedicated to the production of handles and steel products in aluminum and brass. The product range was gradually expanded, while the quality of castings was improved. The production of aluminum castings is the main activity of the company. In addition, we carry out ZnAl and brass foundries. Currently, Odlewnia Kadalt produces aluminum castings in three technologies:
In forms of sand,
In metallic forms flooded by gravity,
In pressure molds
Our production includes various types of aluminum castings for the construction, energy and automotive industries. We produce machine and apparatus elements, bicycle parts, hardware - handlebars and other elements in accordance with the standards and technological parameters agreed with the customer.
We cooperate with production plants across Poland and Europe. One third of our products are destined for export. Our recipients are customers from Germany, Holland and Switzerland. Our experience and fast delivery times guarantee our customers' satisfaction with the cooperation.
Director: Przemysłowa 10, 77-100 Bytów, Poland
Conclusion
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Related source:White paper: The complete guide to die casting
FAQs
What is the cost of die casting? ›
You as the customer must put up a large initial investment to purchase the tooling. Tooling prices can run anywhere from $15,000 to $150,000 (for Lakeshore Die Cast's size range) depending on the size and complexity of the part. When you receive a quote from us you will see the tooling as a separate item on the quote.
What metal is best for die casting? ›Aluminum is one of the most popular metals used in die casting. Aluminum is a very lightweight metal, so it's great for creating lightweight parts without sacrificing strength. Aluminum parts can also withstand higher operating temperatures and have more finishing options.
How many types of die casting are there? ›The two main types of die casting processes are hot-chamber and cold-chamber die casting. Variations on these two types of die casting include: Low-pressure die casting. Vacuum die casting.
What are the risks with die casting? ›- Breathing problems.
- Burns.
- Crush injuries.
- Dermatitis and other skin problems.
- Electric shock.
- Eye injuries.
- Strains and back injuries.
Aluminum is one of the most affordable die casting materials. It's widely available and comes in many different alloy formulas to match your exact needs. Zinc and zinc aluminum are common as well within the die casting industry, but they do cost more than aluminum alloys.
Why aluminium is not good for die casting? ›When pressure die-casting aluminium it is not unusual that aluminium sticks to the cores and other parts of the die. This can result in increased production cost due to inadequate surface finish of the casting, extra cleaning of casting ancj/or die and even scrapping of the casting.
Is die casting cheaper than machining? ›CNC machining tends to be more expensive than die casting, but this depends on the type of parts and level of production. Often, CNC machining is used to create the die, and/or to add more intricate features after a part has been die cast.
How long does die casting take? ›How long does it take to produce die cast tooling? Typically, it takes between 2-4 weeks from drawing approval to make a die. The exact length of time will depend primarily on the size and complexity of the profile needed.
Is die casting hard? ›The main disadvantage to die casting is the very high capital cost. Both the casting equipment required and the dies and related components are very costly, as compared to most other casting processes. Therefore, to make die casting an economic process, a large production volume is needed.
What is die casting also called as? ›Die castings, sometimes known as pressure die casting, are used in automotive housings, appliance components, and toys. Casting die example(source: indiamart.com) Nonferrous metals aluminium, zinc, copper, magnesium, lead, pewter, and tin-based alloys, are widely used to produce robust, high-quality complex components.
Who invented die casting? ›
In the 18th century, the very first die casting machinery was patented. The patent was awarded to Sturges in 1849 for the first manually operated machine for casting printing type. During the early development of die casting, it was mainly used to continue to create the type for printing presses.
What steel for die casting? ›Traditional steels for a die material are the hot-work tool steel grades 1.2343 (X38CrMoV5-1) and 1.2344 (X40CrMoV5-1) [13]. An improvement to steel chrome-molybdenum is used for die-casting molds [1]. From the American standard for die-casting mold, 1.2343 is equivalent to H11 and 1.2344 is equivalent to H13.
For which metal die casting Cannot be used? ›Hot chamber die casting is not suitable for metals with high melting points.
Is die casting permanent mold? ›In permanent mould casting, molten metal is poured under gravity into a metal die so it is often referred to as gravity die casting. Like LPDC dies, the dies used for permanent mould casting are typically coated with a refractory material. Cores can be used and made from high alloy steels or resin bonded sands.
What causes cracks in die casting? ›Cracks occur when the material breaks due to stress inside and out of the material. They appear as irregular or linear patterns on the die casting surfaces. The first crack occurs during the process of cooling and solidification. It occurs because cavity geometry materials cannot shrink in their natural state.
What are the most common die cast materials? ›The four most commonly used die casting alloys are Aluminum, Magnesium, Copper, and Zinc.
Is die casting more expensive than sand casting? ›Best suited for high-volume castings. Die casting manufacturing will pay a higher tooling cost upfront, but becomes a more cost-effective choice if you are over the threshold of 1,000 quantities.
Is sand casting better than die casting? ›Die casting is the ideal choice for any complex project which requires high accuracy and comes with a low margin of error. On the other hand, sand casting provides far more flexibility with size and is the perfect choice for large parts.
What is the maximum temperature of die casting? ›The mold temperature refers to the temperature of the mold during the production process. The temperature of the aluminum alloy die-casting mold during normal production is: 200 ° C to 280 ° C.
What grade aluminum is die cast? ›413 is an Aluminum based alloy that is used for die casting parts.
Which aluminium is best for die casting? ›
Alloy A380 (ANSI/AA A380. 0) is by far the most widely cast of the aluminum die casting alloys, o ering the best combination of material properties and ease of production. It may be specified for most product applications.
How much does machining cost per hour? ›The average CNC machining cost per hour for a 3-axis CNC machine is around $40. The operator salary of CNC milling machines can range from $30 to $50 per hour. Therefore, the total cost of CNC services, in this case, would be around $80 per hour.
Which type of casting is the best? ›High pressure die casting is more popular for mass production of complex geometries that require high precision. Whereas, for large and simple parts production, low-pressure die casting is a preferable casting process.
Which casting process is best? ›Sand casting is the most common method used for metal casting.
Is die casting the fastest? ›Due to the quick and repeatable nature of this process, die casting is the fastest process when it comes to producing precise non-ferrous metal parts.
What happens after die casting? ›After a sufficient period of time has passed, the die halves are then unclamped and opened, and the cast parts are carefully removed. This can either be done by hand or, in some situations, ejector pins are used to push the cast safely out of the gravity die casting machine.
Why is it called diecast? ›Why is it called die casting? The process is called diecasting due to its using dies. The dies are the steel mold made majorly by CNC machining to which you inject the liquid metal. It has two halves: the fixed half, which is stationary and attached to the casting machine and the ejector half which is movable.
Is casting stronger than welding? ›Welding is generally stronger than casting, as the welds are more resistant to stress and fatigue.
What is the minimum wall thickness for die cast? ›Gravity die casting tends to produce the highest quality castings, however the accuracy achievable is limited. Minimum wall thickness possible is c. 3-5mm.
What is the maximum wall thickness in die casting? ›Technical specifications. Minimum casting wall thickness for aluminium: 2.5 mm, maximum of 8-10 mm. The wall thickness should be kept as uniform as possible.
Is die casting cost effective? ›
Die casting can be incredibly cost effective because one part can be designed to replace multiple components. It is also possible to incorporate other features into the casting that eliminate secondary milling, boring, reaming, and grinding operations.
Is die casting cheap? ›Die casting is a relatively inexpensive manufacturing process due to its high levels of repeatability.